Sand Casting
Creation Technocast operates one of the most modern state-of-the-art Integrated Special Steel and Alloy Steel Casting & Precision Valve manufacturing plants, serving industries including Oil & Gas, Fertilizer, Chemical, Petrochemical, Power, and Steel.
The foundry features automatic equipment including continuous moulding lines, heat treatment, and shot blasting machines. Testing capabilities encompass both destructive and non-destructive methods including Spectro, Radiography, Impact, and MPI testing. Products conform to API 600, API 598, API 6A, API 6D and other relevant ANSI, ASTM, BS and MSS standards.
Manufacturing Facilities
Designing & Pattern Making
CAD/CAM software with equipped Pattern Shop for wooden, metallic, and shell patterns.
Melting Shop
Multiple induction furnaces: 3.5, 2, 1.5, 1, and 0.5 ton capacities for diverse alloy melting.
Moulding Shop
We have semi-automated and fully automated state of the art No-bake molding line to produce excellent quality of castings with higher productivity. We can produce flask less molds in our fully automatic no-bake molding line. We also have sand reclamation plant which can reclaim sand at a rate of 30 tons per hour capacity. We also have 18"x27" and 24"x30" Shell Molding machines for Shell Molded Castings. Additionally, we also have a fully equipped Core shop with Electric Core Oven having Digital Temperature control system. Our cores are manufactured by No-bake and Shell Process.
Fettling Shop
Hand and swing frame grinders, welding (AC/DC), air arc gouging, shot blasting, and hydraulic straightening press.
Heat Treatment
For Heat Treatment we have a battery of Gas fired furnaces having capacities of up to 7 tons per charge and a maximum operating temperature of 1100°C with an arrangement of automatic multipoint temperature recording of various zones of each furnace. We also have facilities for Water Quenching and Polymer Quenching. We aim at maintaining Temperature Uniformity of our Austenitizing furnaces within ±14° C and Tempering furnaces within ±8° C, conforming to AMS 2750 standard.